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Features

  • For induction preheating of solid and stranded copper, copper-clad and aluminium wires up to 200°C (300°C for High Temperature (-HT) models) prior to insulation extrusion.
  • Rolling contact technique uses direct wire-to-wire contact to short-circuit the wire loop.
  • Highest power to wire transfer rate EEE  96% (Electrical Energy Efficiency) ensuring minimal losses and maximum use of available power.
  • Uses parabolic control algorithm to ensure high degree of heating accuracy for all line speeds and wire sizes.
  • Integrated “spectral radiation” InteliTHERM temperature measurement (optional) available for higher precision of wire temperature measurement and control.
  • Fitted with wear-resistant, long-life ceramic pulleys.
  • Suitable for high line speed applications where conventional preheaters exhibit excessive pulley wear.
  • Suitable for aluminium wire applications where conventional preheaters suffer from aluminium deposition on the pulleys.
  • Housed in rugged enclosures to survive harsh industrial environments.
  • Controlled using a user-friendly, menu-based LCD interface display unit.
  • Available with industry-standard communications interfaces fitted either as standard or as an option.
  • Available in different power output models suitable for all budgets and line speeds.
  • Available in 400 and 480 VAC 3-phase mains supply voltage models.

Specifications

 

Model PH300-20-400-RC
Maximum output power / kW 20
3-phase power supply voltage / VAC (rms line-to-line) 400

 

Specification Minimum Typical Maximum Units
Pulley root diameter   194   mm
Solid wire diameter 0.3   2 mm
Stranded wire diameter     2.5 mm
Stranded wire cross-sectional area     4.9 mm2
Wire preheat temperature     200 °C
Wire tension increase (at a line speed of 1500m/min)     1 N
         
Power supply frequency 47   65 Hz
         
Wire line height 980 1000 1020 mm
Weight     360 kg
Operating temperature 5   45 °C
Ingress protection (wire entry/exit areas and pulley compartment only)     IP53  
 
Wire direction Left-to-right (LR) or right-to-left (RL); must be specified at time of ordering.
Wire material Copper / Aluminium / Copper-clad / Special

Standard Interfaces

4x Logic inputs Function Solenoid door lock (if fitted) Emergency stop
Start preheating Stop preheating
Maximum input voltage +24V
4x Isolated relay outputs Function Fault State
Auxiliary Emergency stop
Maximum contact rating 50VDC / 30VAC / 0.5A
Temperature set input 0 to +10V temperature control input, user scalable
Communications interfaces RS-232*
*An optional RS-232-to-USB converter cable is available for connection to USB equipped computers.

Options

(must be specified for installation at time of manufacture; cannot be retrofitted)

Wire loop current output 0 to +10 V output proportional to 0 to 2000A(rms) wire loop current
Communications interfaces PROFIBUS
Solendoid door lock Locks the access door(s) shut until motion of the pulleys has come to a complete stop.
Height plinth Raises the nominal line height to 43" (1092mm).
Twin doors For use in confined factory spaces where the standard single door is too large (not applicable to PH160, PH450 or PH600)